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The main products are food additive microcrystalline cellulose, food additive magnesium stearate, food additive sodium carboxymethyl starch, food grade magnesium stearate, food grade sodium carboxymethyl starch microcrystalline cellulose, Magnesium stearate, sodium carboxymethyl starch, pregelatinized starch, starch, dextrin, etc.

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2021

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What is the working principle and operating procedure of a capsule filling machine?


The capsule filling machine integrates mechanical, electrical, and pneumatic systems. It uses a programmable logic controller (PLC), touch screen operation, and variable frequency drive. Equipped with an electronic automatic counting device, it automatically completes actions such as capsule positioning, separation, filling, and locking, reducing labor intensity, improving production efficiency, and meeting pharmaceutical hygiene requirements.

  Capsule FillerIntegrating machinery, electricity, and air, it uses a microcomputer programmable controller, touch screen operation, frequency conversion speed regulation, and is equipped with an electronic automatic counting device. It can automatically complete actions such as capsule positioning, separation, filling, and locking, reducing labor intensity, improving production efficiency, and meeting pharmaceutical hygiene requirements. The capsule filler is sensitive in action, accurate in filling dosage, and convenient to operate. It is suitable for filling various domestic or imported capsules. It is an economical and practical capsule drug filling equipment in the pharmaceutical industry.

  

Capsule Filler

  Generally uses automatic intermittent rotary motion. The turntable installed in the center of the workbench rotates 8 times per revolution, with a short dwell time. The turntable delivers the capsules to each workstation around the turntable. During the short dwell time at each workstation, various operations are performed simultaneously and automatically, such as capsule seeding, capsule separation, filling, waste capsule removal, capsule locking, capsule extraction, and mold cleaning.

  Capsule FillerOperation steps:

  1. Press the green button in the "power switch" to turn on the power. Capsule filler

  2. Slowly adjust the "vibration intensity adjustment knob" and rotate clockwise. At this time, the finishing plate integrated with the "vibration bracket" begins to vibrate. Touch the plate by hand and adjust it to a certain oscillation intensity according to the feel.

  3. Put the powder capsule shells into the "powder capsule shell finishing plate", about 300 at a time. Put the capsule caps into the "capsule cap finishing plate", about 300 at a time. The finishing plate is made of an organic glass plate, with many funnel-shaped round holes drilled, with the upper part larger than the lower part, and the diameter of the round holes corresponding to the diameter of the capsule number. At this time, the vibrating pressing plate capsule shell moves back and forth smoothly and slowly, entering the pressing plate holes one by one.

  4. After about 30 seconds, the powder capsule shells and capsule caps fall into the round holes with the opening facing upwards. If a single opening is facing downwards, the sleeve can be gently pressed down with the capsule cap and then taken out. Capsule filler

  5. Hold the horizontal hand-held powder capsule outer shell connecting plate (drawn at the end of the figure, randomly made, with a round hole on the connecting plate) and gently push the lower part of the management plate inwards as a whole. The powder capsule shells in the finishing plate will fall into the round hole of the connecting plate, and then take out the connecting plate. Similarly, use the capsule cap connecting plate to take out the capsule cap.

  6. A 500 bottom area × 500mm powder square plate with a four-sided height of about 10mm can be prepared in advance to fill with powder. The powder capsule outer shell connecting plate is placed flat in the powder square plate. Then, randomly cover the organic glass frame on the powder capsule connecting plate, put a scoop of powder into the frame, scrape it with the frame edge, fill the powder, and scrape off the excess powder. Capsule filler

  7. Use the randomly matched capsule cap fixing plate, place it on the capsule cap connecting plate with positioning holes, which is easy to place. Rotate the capsule cap connecting plate so that the capsule opening faces downwards, and put it on the powder capsule shell connecting plate filled with powder. There are also alignment holes, which are easy to put on.

  8. Put the sheathed capsule plate into the cavity below the "capsule cap forming plate", pull down the "pressure rod" by hand and put it in place. No excessive attention is needed, as there is a positioning mechanism to control the pressing height. Take out the sheathed capsule plate, pour out the capsules and fill them. You can cycle the next circuit board. Capsule filler

Shandong Liujia Pharmaceutical Excipients Co., Ltd.

Shandong Liujia Pharmaceutical Accessories Co., Ltd. Our company was established in 1997, specializing in the production of pharmaceutical accessories. Our main products are microcrystalline cellulose, magnesium stearate, sodium carboxymethyl starch, pregelatinized starch, starch, dextrin, etc.

 

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Address: Yandian Town Industrial Cluster, Yanzhou District, Yanzhou City, Jining City, Shandong Province, China

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Shandong Liujia Pharmaceutical Excipients Co., Ltd.

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